IndustrialRenewable energy BOMA EnspireFeasibility study
Case study · Industrial recycling, Greater Toronto Area

Three roofs, one
process, three very
different answers.

A rooftop solar feasibility engagement across an industrial recycling portfolio, delivered under BOMA Enspire. The same six-step process ran on the largest roof and on the smallest — and the smallest building turned out to have the best economics on the portfolio.

611kWdc
System size at Site A, the largest of the three
14yrs
Simple payback with the Save on Energy incentive alone
6yrs
Same roof, once the 30% capital-cost tax credit is stacked on top
21tCO2e/yr
Combined GHG reduction across the three buildings
The situation

Daytime load,
daytime
generation.

The client is an industrial recycling operator with a small portfolio of GTA facilities. All three buildings run daytime operating hours — Site A runs 7am to 5pm, Monday to Friday — which is the core rationale for behind-the-meter solar at each site. The building consumes the power roughly when the array produces it, so almost none of the generation has to find its value through export.

Baseline energy use intensity across the portfolio ran around 0.90–0.94 GJ/m² against a sector median near 0.72 GJ/m². Solar was assessed as one route among several, not as a foregone conclusion.

Aerial view of Site A, a manufacturing and warehousing facility in Ajax
Ajax, Ontario

Site A, Ajax

Single-storey manufacturing and warehousing, 101,626 ft². The largest roof and the largest project.

Aerial view of the Site B, a recycling facility in Scarborough
Scarborough, Ontario

Site B

Active recycling operation on a footprint of roughly 14,000 ft². 1960s to 1970s industrial stock.

Aerial view of the Site C, a recycling facility in Scarborough
Scarborough, Ontario

Site C

A similarly scaled recycling facility next door — and, as it turned out, the best project of the three.

Site one

The largest
of the three.

611 kWdc / 499 kWac across the warehouse and manufacturing roof: 1,488 Canadian Solar HiKu6 modules on ten Sungrow SG250HX inverters, modelled at 414,292 kWh in year one.

Aerial view of Site A with the modelled photovoltaic array placement overlaid in magenta across nine separate roof sections
Modelled array placement, Site A. Nine separate roof sections, each worked around existing mechanical equipment, roof access routes and structural constraints. The gaps are not wasted area — they are the parts of the roof that could not carry an array.
ScenarioYear-1 energySimple paybackIRR
PV only, no incentive414,292 kWh23 yrs1%
PV only, Save on Energy414,292 kWh14 yrs6%
PV only, incentive + 30% tax credit414,292 kWh6 yrs—
PV + battery, no incentive419,483 kWh33 yrs−2%
PV + battery, Save on Energy419,483 kWh24 yrs1%
PV + battery, incentive + tax credit419,483 kWh12 yrs—
What the incentives do to the capital cost
Site A, PV-only · as a share of the un-incentivised cost
Gross
100%
After SoE
61%
+ tax credit
31%

Same array, same generation, same annual saving. Payback moves from 23 years to 6 purely on how the capital is funded.

GHG reduction 14 tCO2e/yr. Optional battery scenario modelled at 515 kW / 4.8 MWh.

Sites B and C

Sites B and C,
Scarborough.

Two much smaller projects on adjacent recycling facilities, at 89 kWdc and 59 kWdc. Same modelling, same incentive analysis, an order of magnitude less capital.

Aerial view of Site B with the modelled photovoltaic array placement overlaid in magenta across two roof sections
Site B, Scarborough — 89 kWdc / 75 kWac, 216 modules on one Sungrow SG50CX inverter.
Aerial view of Site C with the modelled photovoltaic array placement overlaid in magenta on a single roof section
Site C, Scarborough — 59 kWdc / 50 kWac, 144 modules on one Sungrow SG50CX inverter.
Building & scenarioYear-1 energySimple paybackIRR
Site B — no incentive107,211 kWh17 yrs4%
Site B — Save on Energy107,211 kWh11 yrs8%
Site B — incentive + tax credit107,211 kWh5 yrs—
Site C — no incentive79,790 kWh15 yrs5%
Site C — Save on Energy79,790 kWh9 yrs10%
Site C — incentive + tax credit79,790 kWh5 yrs21%
The finding worth taking away

Site C is the standout on this portfolio. It is the smallest system at 59 kWdc, and it posts the fastest payback and the highest IRR — 21% — once the Save on Energy incentive is stacked with the 30% tax credit. Project economics on rooftop solar depend at least as much on incentive eligibility and cost basis as they do on system size.

An owner ranking three roofs by area would have put this one last.

The recommendation we did not make

Why no
battery.

At every one of the three buildings, adding storage roughly doubles installed cost while adding only a few percent more annual energy. Batteries shift power in time; they do not generate more of it, and round-trip losses reduce the usable total. No dedicated storage incentive currently applies in this case.

Storage remains a real option where demand charges are high, export capacity is constrained, or outage resilience has a value of its own. On these three roofs, today, it is not a financial one — and the modelling is on the page above so the client can see why rather than take our word for it.

Resource & connection

The sun, and
the wiring.

Monthly solar resource at each location, and the sequence a behind-the-meter array connects through. Neither is exotic — but getting the second one wrong is how a feasibility number turns into a construction change order.

Monthly solar resource chart for Ajax, Ontario, showing irradiance peaking through the summer months
Ajax. Monthly solar resource, cross-checked on a second model.
Monthly solar resource chart for Scarborough, Ontario, showing irradiance peaking through the summer months
Scarborough — Sites B and C. Resource data from NSRDB and Meteonorm.
Schematic of a photovoltaic system connection sequence: rooftop array, DC isolator, inverter, AC isolator, generation meter, PV distribution board with an emergency switching point, utility meter and cut-out fuse
PV-only, from array to building. The connection sequence for a behind-the-meter system: array, DC isolation, inverter, AC isolation, generation metering, then the point of connection. Schematic shown as a general illustration of the sequence — component naming follows UK convention and would be relabelled to Ontario practice on a construction drawing.
Schematic of a photovoltaic system with battery storage, showing the battery connected on the AC side through its own isolator alongside the inverter
PV plus battery. The same sequence with storage added on the AC side. It buys time-shifting and resilience — not more generation, which is why the economics on these three roofs did not support it. Same caveat on component naming as above.
How we work

Six steps,
identical at
every scale.

The same underlying process we run on an energy audit. Only the tools change with the application, and the discipline does not. The smallest project got the same treatment as the largest, which is the only reason we found out it was the better project.

01 · Site & data assessment
Roof survey, obstruction and structural constraints, operating hours and twelve months of consumption data at each of the three sites.
02 · Baseline system modelling
Resource and yield modelled from NSRDB and Meteonorm data for each location.
03 · Design scenario modelling
Array geometry and production cross-validated, with the battery case modelled as its own scenario rather than assumed in or out.
04 · Scenario comparison
Six scenarios per building — PV-only and PV-plus-battery, each at three incentive positions.
05 · Incentive & financial synthesis
Save on Energy modelled against the sizing rules, and the 30% capital-cost tax credit applied to the post-rebate basis.
06 · Verified recommendation
PV-only at all three sites, with Site C ranked first on economics despite being smallest.

All figures modelled and independently cross-validated on a second engine. Tax-credit scenarios apply the 30% capital-cost credit to the post-rebate cost basis; eligibility varies by site and by owner and should be confirmed with a tax advisor. This was a feasibility engagement — the figures are modelled projections at study stage, not measured results from a built system. Array placements are modelled by Quwa over third-party aerial site imagery. Capital costs, annual savings and net present values are commercially confidential to the client and are not published.

Next step

Thirty minutes, with the engineer who would run the work.

No cost and no obligation. Bring twelve months of utility bills if you have them — that alone is usually enough to say whether a building has a capital problem or a controls problem.